Powermax Series

The Powermax line of single-gas (air or nitrogen) mechanized systems delivers high productivity, low operating cost, superior cut quality and Hypertherm’s unsurpassed reliability. Powermax products are frequently used on X-Y cutting tables, 3-dimensional robots, track cutting systems, and pipe cutting and beveling machines.

 

Powermax 45

powermax45.jpg

What You Get

  • Small size and light weight provide unmatched portability among 1⁄2" (12 mm) machines.
  • Boost Conditioner™ (on CSA models) compensates for input voltage variations on 200 – 240 V lines, providing improved performance on low-line voltage, on motor generators and on fluctuating input power.
  • CNC interface and FastConnect™ torch connection increase versatility for handheld and mechanized usage.
  • Powercool™ design cools internal components more effectively for greater system reliability and improved uptime.
  • Conical Flow™ increases arc energy density for superior cut quality with little dross.
  • Patented drag-cutting technology makes it easy to use – even for first‑time operators.
  • Dual-angle design extends nozzle life and lowers operating cost.

Specifications

Input Voltages
(± 10%)
CSA
CE 200 – 240 V, 1-PH, 50-60 Hz
230 V, 1-PH, 50-60 Hz
400 V, 3-PH, 50-60 Hz
Input Current @5.95 kW CSA
CE 200/230 V, 1-PH, 34/28 A
230 V, 1-PH, 30 A
380/400 V, 3-PH, 10.5/10 A
Output current 20 - 45 A
Rated output voltage 132 VDC
Duty cycle @ 40°C (104°F) CSA
CE
CE 50% @ 45 A, 200 – 240 V, 1-PH
60% @ 41 A, 200 – 240 V, 1-PH
100% @ 32 A, 200 – 240 V, 1-PH
50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 380/400 V, 3-PH
60% @ 41 A, 380/400 V, 3-PH
100% @ 32 A, 380/400 V, 3-PH
Open circuit voltage (OCV) 275 VDC
Dimensions with handles 16.75" (426 mm) D; 6.75" (172 mm) W;
13.7" (348 mm) H
Weight with 20' (6.1 m) torch CSA
CE 37 lbs (17 kg)
35 lbs (16 kg)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 360 scfh; 6 cfm (170 l/min) @ 80 psi (5.5 bar)
Gouging: 360 scfh; 6 cfm (170 l/min) @ 60 psi (4.1 bar)
Input power cable length 10' (3 m)
Power supply type Inverter - IGBT
Powermax 45

Powermax 45 Amperage: 20-45 Capacity: 1" | 25mm (Max)

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Powermax 65

powermax65.jpg

What You Get

  • Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length for optimal performance.
  • Boost Conditioner™ circuit (on CSA models) improves performance on low‑line voltage, motor generators, and fluctuating input power.
  • FastConnect™ torches, optional CNC interface, and four work lead styles increase versatility for handheld and mechanized use.
  • Simplified control panel with LCD screen for easy operation.
  • 15° and 75° Duramax™ series hand torches enable operators to easily select the right tool for the job. The handle is more heat resistant and performs at least five times longer in high impact tests than previous torches.
  • Standard and short-barreled Duramax series machine torches allow a wide variety of mechanized applications with X-Y tables, track systems, pipe and robotic cutting systems.
  • Conical Flow™ nozzle increases arc energy density for superior cut quality with little dross.
  • Patent pending shield reduces dross buildup and enables smoother drag cutting for a better cut.

Specifications

Input Voltages
(± 10%)
CSA
CE 200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
400 V, 3-PH, 50/60 Hz
Input Current @9 kW CSA
CE 200/208/240/480 V, 1-PH, 52/50/44/22 A
200/208/240/480/600 V, 3-PH, 32/31/27/13/13 A
380/400 V, 3-PH, 15.5/15 A
Output current 20 - 65 A
Rated output voltage 132 VDC
Duty cycle @ 40°C (104°F) CSA
CE 50% @ 65 A, 230 – 600 V, 1/3-PH
40% @ 65 A, 200 – 208 V, 1/3-PH
100% @ 46 A, 230 – 600 V, 1/3-PH
50% @ 65 A, 380/400 V, 3-PH
100% @ 46 A, 380/400 V, 3-PH
Open circuit voltage (OCV) CSA
CE 295 VDC
270 VDC
Dimensions with handles 19.7" (500 mm) D; 9.2" (234 mm) W;
17.9" (455 mm) H
Weight with 25' (7.6 m) torch CSA
CE 64 lbs (29 kg)
57 lbs (26 kg)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 400 scfh; 6.7 scfm (189 l/min) @ 85 psi (5.6 bar)
Gouging: 450 scfh; 7.5 scfm (212 l/min) @ 70 psi (4.8 bar)
Input power cable length 10' (3 m)
Power supply type Inverter - IGBT
Powermax 65

Powermax 65 Amperage: 30-65 Capacity: 1" | 25mm (Max)

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Powermax 85

powermax85.jpg

What You Get

  • Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length for optimal performance.
  • Boost Conditioner™ circuit (on CSA models) improves performance on low‑line voltage, motor generators, and fluctuating input power.
  • FastConnect™ torches, optional CNC interface, and four work lead styles increase versatility for handheld and mechanized use.
  • Simplified control panel with LCD screen for easy operation.
  • 15° and 75° Duramax™ series hand torches enable operators to easily select the right tool for the job. The handle is more heat resistant and performs at least five times longer in high impact tests than previous torches.
  • Standard and short-barreled Duramax series machine torches allow a wide variety of mechanized applications with X-Y tables, track systems, pipe and robotic cutting systems.
  • Conical Flow™ nozzle increases arc energy density for superior cut quality with little dross.
  • Patent pending shield reduces dross buildup and enables smoother drag cutting for a better cut.

Specifications

Input Voltages
(± 10%)
CSA
CE 200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
400 V, 3-PH, 50/60 Hz
Input Current @12.2 kW CSA
CE 200/208/240/480 V, 1-PH, 70/68/58/29 A
200/208/240/480/600 V, 3-PH, 42/40/35/18/17 A
380/400 V, 3-PH, 20.5/19.5 A
Output current 20 - 85 A
Rated output voltage 143 VDC
Duty cycle @ 40°C (104°F) CSA
CE 60% @ 85 A, 230 – 600 V, 3-PH
60% @ 85 A, 480 V, 1-PH
50% @ 85 A, 240 V, 1-PH
50% @ 85 A, 200 – 208 V, 3-PH
40% @ 85 A, 200 – 208 V, 1-PH
100% @ 66 A, 230 – 600 V, 1/3-PH
60% @ 85 A, 380/400 V, 3-PH
100% @ 66 A, 380/400 V, 3-PH
Open circuit voltage (OCV) CSA
CE 305 VDC
270 VDC
Dimensions with handles 19.7" (500 mm) D; 9.2" (234 mm) W;
17.9" (455 mm) H
Weight with 25' (7.6 m) torch CSA
CE 71 lbs (32 kg)
62 lbs (28 kg)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 400 scfh, 6.7 scfm (189 l/min) @ 85 psi (5.6 bar)
Gouging: 450 scfh, 7.5 scfm (212 l/min) @ 70 psi (4.8 bar)
Input power cable length 10' (3 m)
Power supply type Inverter - IGBT
Powermax 85

Powermax 85 Amperage: 30-85 Capacity: 1 1/4" | 32mm (Max)

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Powermax 105

powermax105.jpg

What You Get

  • Fast cut speeds: three times faster than oxyfuel on 12 mm (½") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.
  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.
  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.
  • Long consumable life for lower cost and more uptime.
  • Exclusive electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is
  • overused.
  • High power efficiency lowers energy consumption.

Specifications

Input Voltages
(± 10%)
CSA 200 – 600 V, 3-PH, 50/60 Hz
CE 230 – 400 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input Current @16.8 kW CSA 200/208/240/480/600 V, 3-PH
58/56/49/25/22 A
CE 230/400 V, 3-PH, 50/29 A
CE 400 V, 3-PH, 28 A
CCC 380 V, 3-PH, 30 A
Output current 30 – 105 A
Rated output voltage 160 VDC
Duty cycle @ 40°C (104°F) CSA 200-600 V 70% @ 105 A, 240 V, 3-PH
80% @ 105 A, 480–600 V, 3-PH
100% @ 94 A, 480–600 V, 3-PH
100% @ 88 A, 240 V, 3-PH
CE 230-400 V 70% @ 105 A, 230 V, 3-PH
80% @ 105 A, 400 V, 3-PH
100% @ 94 A, 400 V, 3-PH
100% @ 88 A, 230 V, 3-PH
CE 400 V 80% @ 105 A, 400 V, 3-PH
100% @ 94 A, 400 V, 3-PH
CCC 380 V 80% @ 105A, 380 V, 3-PH
100% @ 94 A, 380 V, 3-PH
Open circuit voltage (OCV) CSA (200 – 600 V) 300 VDC, CE (230 – 400 V) 288 VDC,
CE (400 V) 292 VDC, CCC (380 V) 280
Dimensions with handles 592 mm (23.3") D; 274 mm (10.8") W; 508 mm (20.0") H
Weight with 25' (7.6 m) torch CSA 45 kg (100 lbs)
CE 45 kg (100 lbs) (230 – 400 V)
CE 41 kg (91 lbs) (400 V)
CCC 41 kg (91 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 217 l/min (460 scfh, 7.7 scfm)
@ 5.9 bar (85 psi)
Gouging: 227 l/min (480 scfh, 8.0 scfm)
@ 4.8 bar (70 psi)
Input power cable length 10' (3 m)
Power supply type Inverter - IGBT
Powermax 105

Powermax 105 Amperage: 30-105 Capacity: 1 1/4" | 32mm (Max)

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Powermax 125

BS_PMX125_mech_6372_RGB.jpg

What You Get

  • Finish jobs faster with cut speeds 5 times greater than oxyfuel on 1/2" mild steel.
  • Spend less time on grinding and edge preparation due to superior cut and gouge quality.
  • Maximize your cutting time with 100% duty cycle.
  • Reduce costs with consumable life up to four times longer than other systems in this amperage range.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
  • No need to change the air pressure. Smart Sense™ technology ensures that it is always correctly set.
  • Tackle different jobs with multiple, easy-to-use torch styles.
  • Duramax™ Hyamp torches are designed for high-impact and heat resistance
  • SpringStart™ technology ensures consistent starting and a more reliable torch
  • Low maintenance for maximum uptime

Specifications

Input Voltages 480/600 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 480/600 V, 31/24 A
Output current 30–125 A
Rated output voltage 175 VDC
Duty cycle @ 104° F (40° C) 100% @ 125 A, 480/600 V, 3-PH
Open circuit voltage (OCV) 320 VDC
Dimensions with handles 23.3" D; 10.8" W; 20.0" H
Weight w/25' torch 400V 105.7 lbs
600 V 104.7 lbs
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet flow rate/
pressure
Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh) @ 4.1 (60 psi)
Input power cable length 10'
Power supply type Inverter – IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
PowerMax 125

PowerMax 125 Amperage: 30-125

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